Products > Food Processing Systems : Aseptic Fillers
Aseptic Filling Equipment Manufacturer India, Aseptic Fillers, Aseptic Filling Process In order to satisfy the demands of the modern food-processing sector HRS Process Systems has taken a decisive step in the integration of technologies. We have developed an integrated system which combines their innovative Hygienic Piston Pump, Unicus® dynamic heat exchangers, Ecoflux*corrugated tube heat exchangers depending on the process and their bag-in-drum Aseptic Fillers.

The objective of this integration process is to satisfy market demands for:

  • Catering: a rapidly growing market driven by the modern trend of eating away from home, in company restaurants, administrative centres, hospitals, colleges etc.
  • Low acid products: prepared vegetables (spinach, peas, peppers, onion...), precooked meals (baked beans in tomato sauce, stews...) and many others
  • Whole or diced fruit (peach, apricot, strawberry, pear, apple...), prepared fruit for yoghurt, and fruit pulps, purees and concentrates
  • Diced tomato
  • Hot and cold break tomato concentrate

For all of these applications HRS Process Systems has designed and manufactured aseptic fillers for bags of various "BAG-IN-DRUM" AND "BAG-IN-BOX" type fillers.

Machines have been supplied with double head aseptic fillers, with 1" and 2" filling heads depending on the type of product to be packed. This type of filler works with preformed, pre-sterilised bags of 1" or 2" spouts in various forms:

  • Individual bags from 5 to 1000 litres.
  • Continuous bags from 5 to 20 litres.
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Models:

HRS Process Systems offers an extensive product range to suit your needs, from single-head filler to double head fillers with fully automated drum handling system and continuous bag - box fillers. The entire component used in our machines came from international brands, furthermore our aseptic fillers are designed for maximum versatility and in this way, with opportune accessories, they can be adapted to other formats, as shown in this table:

Filling MachineStructure SupportPack Size
Single Head Aseptic Filler SS 304 support structure with conveyors for single drum 200 litres bag in drum and 3 to 25 litres bag-in-box.
Double Head Aseptic Filler SS 304 support structure with conveyors for single drum - 2 sets 200 litres bag in drum and 3 to 25 litres bag-in-box.
SS 304 support structure with motorized conveyors - 2 sets 4 drums in a pallet of 200 litres each or single container of 1000 litres


Single Head Aseptic Filler
The Single Head Aseptic Filler is designed for the filling of 200 litres bags in drums. With opportune accessories it is capable of filling 3 to 25 litres sterile bags.

It is available in two versions with 1" or 2" (2" neck for products containing pieces). It is very versatile filler suitable both for Liquid and Liquid with dices.

Technical Description

  • Stainless steel filling head and parts in contact with the product in stainless steel AISI 316L.
  • CIP circuit, sterilization circuit and product circuit in stainless steel AISI 316L.
  • Steam treatment and distribution group.
  • Weighing balance.
  • Magnetic flow meter to monitor product flow.
  • System for the suction of residues from the filling head.
  • Conveyor for 200 litres bag in drum.
  • Control panel containing the PLC control and running system, HMI, electric, electronic and electro pneumatic components for the automation of the machine.
  • Operator platform.
  • Diagnostic printer.
  • Filling speed is up to 3000 litres/hour depending upon the viscosity of product and sterilizer capacity.
  • Filing range is from 5 to 200 and 1000 litres
  • Power requirements: 380/400V, 50/60 HZ
  • Air (dry/oil free): 8 bar
  • Steam (food grade): 7 bar
Aseptic Filling Equipment Manufacturer India, Aseptic Fillers, Aseptic Filling Process
 
Double Head Aseptic Filler
The Double Head Aseptic Filler is designed for the filling of 5 to 200 and 1000 litres bags, for palletizable containers.

It is available in two versions with 1" or 2" (2" neck for products containing pieces). It is very versatile filler suitable both for liquid and liquid with dices.

Technical Description

  • Stainless steel filling head and parts in contact with the product in stainless steel AISI 316L
  • CIP circuit, sterilization circuit and product circuit in stainless steel AISI 316L
  • Steam treatment and distribution group
  • Weighing balance
  • Magnetic flow meter to monitor product flow
  • System for the suction of residues from the filling head
  • Motorized conveyor for 200 litres bag in drum and 1000 litres container
  • Control panel containing the PLC control and running system, HMI, electric, electronic and electro pneumatic components for the automation of the machine
  • Operator platform
  • Diagnostic printer
  • Filling speed is up to 12000 litres/hour depending upon the viscosity of product and sterilizer capacity
  • Filing range is from 5 to 200 and 1000 litres
  • Power requirements: 380/400V, 50/60 HZ
  • Air (dry/oil free): 8 bar
  • Steam (food grade): 7 bar
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Features:

HRS Process Systems's filling machines offer the following features:

  • Versatile filler suitable both for liquid and liquid with diced products
  • Compact, efficient
  • Durable design, corrosion-resistant construction
  • Microprocessor-based controls
  • Flowdesign, mass or weight control
  • Vacuum cycle pre-fill
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