Process of aseptic filling ensures that product remains safe, fresh and retains quality for a much longer period of time (up to 8 to 12 months). It also allows maintaining product taste and essential. HRS range of aseptic fillers have been developed to pack in aseptic different of liquid pulpy food product and product with range of liquid/ fruit pulp/ concentrates. The objective of this integration process is to satisfy market demand for particulate and ready- to -eat food.

  • Conveyor for 200 litres bag in drum

  • Control panel containing the PLC control and running system, HMI, electric, electronic and electro pneumatic components for the automation of the machine.

  • Operator platform

  • Diagnostic printer

  • Filling speed is up to 3000 litres/hour depending upon the viscosity of product and sterilizer capacity

  • Filing range is from 5 to 200 and 1000 litres

  • Power requirements: 380/400V, 50/60 HZ

  • Air (dry/oil free): 8 bar

  • Steam (food grade): 7 bar

  • Filling speed is up to 12000 litres/hour depending upon the viscosity of product and sterilizer capacity

  • Motorized conveyor for 200 litres bag in drum and 1000 litres container

HRS offers aseptic fillers in single head and double head version for bag fillers.  We also offer aseptic fillers for 1 Ton container packing. To suit range of applications, HRS has developed and manufactured “Bag-in-Drum” & “Bag-in-Box” type fillers.

Filling Machine Structure Support Pack Size
Single Head Aseptic Filler SS 304 support structure with conveyors for single drum 200 litres bag in drum and 3 to 25 litres bag-in-box.
Double Head Aseptic Filler SS 304 support structure with conveyors for single drum – 2 sets 200 litres bag in drum and 3 to 25 litres bag-in-box.
SS 304 support structure with motorized conveyors – 2 sets 4 drums in a pallet of 200 litres each or single container of 1000 litres

HRS RANGE OF ASEPTIC FILLERS

Single Head Aseptic Filler

The Single Head Aseptic Filler is designed for the filling of 200 litres bags in drums. It is capable of filling 3 to 25 litres in sterile bags.
It is available in two versions with 1″ or 2″ (2″ neck for products containing pieces). It is very versatile filler suitable both for Liquid and Liquid with dices.

Construction:

  • Stainless steel filling head and parts in contact with the product in stainless steel AISI 316L
  • CIP circuit, sterilization circuit and product circuit in stainless steel AISI 316L
  • Steam treatment and distribution group
  • Weighing balance
  • Magnetic flow meter to monitor product flow
  • System for the suction of residues from the filling head

Double Head Aseptic Filler

The Double Head Aseptic Filler is designed for the filling of 5 to 200 and 1000 litres bags, for palletized containers. It is available in two versions with 1″ or 2″ (2″ neck for products containing pieces). It is very versatile filler suitable both for liquid and liquid with dices.

Construction

  • Stainless steel filling head and parts in contact with the product in stainless steel AISI 316L
  • CIP circuit, sterilization circuit and product circuit in stainless steel AISI 316L
  • Steam treatment and distribution group
  • Weighing balance
  • Magnetic flow meter to monitor product flow
  • System for the suction of residues from the filling head
  • Control panel containing the PLC control and running system, HMI, electric, electronic and electro pneumatic components for the automation of the machine
  • Operator platform
  • Diagnostic printer
  • Filing range is from 5 to 200 and 1000 litres
  • Power requirements: 380/400V, 50/60 HZ
  • Air (dry/oil free): 8 bar
  • Steam (food grade): 7 bar
  • Versatile filler suitable both for liquid and liquid with diced products
  • Compact, efficient
  • Durable design, corrosion-resistant construction

  • Microprocessor-based controls

  • Flow-design, mass or weight control

  • Vacuum cycle pre-fill
  • Fruit pulp, purees, concentrates
  • Fruit slices, dices
  • Vegetable purees, concentrates for soups and sauces
  • Delicate, particulate products.